Many heat treating operations involve a quench—that is, an immersion in a fluid at a lower temperature in order to achieve a rapid cooling rate. It is commonly used for hardening in ferrous metals. Quench fluids include air, water, oils, and many others. From a heat transfer standpoint, quenching of a hot metal has a lot of interesting aspects: determining the heat transfer coefficient (possibly with phase change) at the surface, calculating transient temperature profiles inside the material (with implications for thermal stresses and metallurgical properties), effects of thermal transport properties (possibly time-dependent, or spatially non-uniform) on the heat transfer, and others.
In this post, we’ll discuss transient temperature profiles and temperature gradients induced by quenching a one-dimensional (wide enough and long enough that the main effects are controlled by the thickness) piece of tool steel.